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06 Nov 2024 - 04:01 am

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Hollispoers

06 Nov 2024 - 01:26 am

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Balanset-1A: The Ultimate Portable Vibration Analysis Device for Rotor Balancing

In the realm of industrial maintenance, the importance of precise rotor balancing cannot be overstated. The Balanset-1A stands at the forefront of portable vibration analysis devices for repair and maintenance applications, offering a comprehensive solution for balancing various types of rotors, including those found in crushers, fans, and turbines.

Device Overview
The Balanset-1A is a two-channel device designed specifically for balancing and vibration analysis. It is versatile enough to accommodate a wide array of machinery such as shafts, centrifuges, and combine harvesters. This device not only enhances the performance of your equipment but also extends its lifespan by minimizing vibration-related wear and tear.

Key Features
The Balanset-1A boasts a multitude of features that make it an invaluable asset in any maintenance toolbox:

Vibrometer Mode:

Tachometer: Accurately measures rotational speed (RPM).
Phase: Determines the phase angle of vibration signals for precise analysis.
1x Vibration: Measures the fundamental frequency component.
FFT Spectrum: Provides a detailed view of the frequency spectrum of vibration signals.
Overall Vibration: Measures and monitors the overall vibration levels.
Measurement Log: Stores data for further analysis.


Balancing Mode:

Single Plane Balancing: Balances rotors in one plane to reduce vibration.
Two Plane Balancing: Balances rotors in two planes for dynamic balancing.
Polar Graph: Visualizes unbalance, aiding in accurate weight placement.
Restore Last Session: Conveniently resumes previous balancing sessions.
Tolerance Calculator (ISO 1940): Calculates acceptable balancing tolerance according to the ISO 1940 standard.
Grinding Wheel Balancing: Balances circular grooves using three counterweights.


Charts:

Overall Charts: Visual representation of overall vibration.
1x Charts: Displays vibration patterns of the fundamental frequency component.
Harmonic Charts: Shows the presence and impact of harmonic frequencies.
Spectrum Charts: Graphical representation of the frequency spectrum for in-depth analysis.




Additional Capabilities
Beyond its primary functions, the Balanset-1A also includes:

Archive: Store and access previous balancing sessions.
Reports: Generate detailed reports of balancing results.
Re-balancing: Easily repeat the balancing process using saved data.
Serial Production Balancing: Ideal for balancing rotors in serial production.
Flexible Measurement Units: Choose between Imperial or Metric systems for global compatibility.


Preparation for Balancing
Before initiating the balancing process, ensure that all machinery is in good working order and securely mounted. The rotor must be free of contaminants that may interfere with measurements. It is advisable to perform preliminary measurements in vibrometer mode to evaluate vibration levels before proceeding with balancing.

Step-by-Step Balancing Process
1. Equipment Setup
Install vibration sensors perpendicular to the rotor’s axis and place the laser tachometer on a magnetic stand directed at a reflective tape on the pulley. Connect the device to a laptop via USB and launch the Balanset software, selecting the two-plane balancing mode.

2. Initial Vibration Measurement
Weigh a test weight and note its mass and radius. Start the rotor and measure the initial vibration levels to define the amplitude and phase of the existing imbalance.

3. Balancing in the First Plane
Position the test weight in the first balancing plane corresponding to the location of the first sensor. Restart the rotor and observe the changes in amplitude or phase; a change of at least 20% indicates partial correction of the imbalance.

4. Balancing in the Second Plane
Move the test weight to the second plane and repeat the measurement. This data will allow the software to calculate the precise positioning and weight of the corrective weights needed.

5. Correction of Imbalance
Based on the collected data, the Balanset software will suggest corrective weights and their installation angles. Remove the test weight and prepare the corrective weights as per the recommendations.

6. Final Check
Run the rotor for a final verification of the balance. If vibration levels have decreased to acceptable limits, the process is complete. If further adjustments are necessary, the software will provide guidance on additional weight placements.

Conclusion
The Balanset-1A is not just a device; it is an essential tool for ensuring optimal performance in various industrial applications. By effectively balancing rotors, it minimizes vibration, enhances equipment longevity, and ultimately contributes to improved operational efficiency. In an age where precision and reliability are paramount, investing in portable vibration analysis devices for repair and maintenance applications like the Balanset-1A is a strategic choice for any maintenance team.


Contact Information:

For more information about our Balanset balancing devices and other products, please visit our website: https://vibromera.eu.

Subscribe to our YouTube channel, where you will find instructional videos and examples of completed work: https://www.youtube.com/@vibromera.

Stay updated with our latest news and promotions on Instagram, where we also showcase examples of our work: https://www.instagram.com/vibromera_ou/.

Buy Balanset-1A on Amazon


Balanset-1A OEM on Etsy

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06 Nov 2024 - 12:19 am

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05 Nov 2024 - 01:37 pm

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